Lead Recycling Plants

Product Details:

Astech Enviro System's Lead Recycling Plant is a cutting-edge facility dedicated to the responsible and sustainable recycling of lead materials. With a strong commitment to environmental stewardship and resource conservation, our facility stands at the forefront of the lead recycling industry.

State-of-the-Art Technology: Astech Enviro System's Lead Recycling Plant is equipped with state-of-the-art technology and machinery that ensures the efficient and safe recycling of lead materials. Our advanced processes adhere to the highest environmental standards and safety protocols.

Environmental Responsibility: As a forward-thinking environmental company, we are deeply committed to reducing the environmental footprint of lead recycling. Our facility employs eco-friendly practices, such as emission controls and waste management, to minimize the impact on the environment.

Lead Battery Recycling: One of the primary focuses of our plant is the recycling of lead-acid batteries. These batteries are a common source of lead, and through our meticulous processes, we recover and reuse this valuable resource while preventing its harmful release into the environment.

Resource Conservation: At Astech Enviro System, we understand the importance of preserving valuable resources. Our Lead Recycling Plant not only recovers lead but also other valuable materials, contributing to the circular economy and reducing the need for raw material extraction.

Safety and Compliance: The safety of our employees, the community, and the environment is of paramount importance. Our plant strictly adheres to all relevant safety regulations and industry standards, ensuring a secure and compliant working environment.

Customized Solutions: We work closely with our clients to provide customized lead recycling solutions that meet their specific needs. Whether you're a battery manufacturer, automotive company, or any other industry that utilizes lead materials, our plant offers tailored services to suit your requirements.

Community Engagement: Astech Enviro System believes in being a responsible corporate citizen. We actively engage with local communities and stakeholders to ensure transparency, address concerns, and collaborate on sustainable practices.

Sustainability and Innovation: Sustainability and innovation are at the core of everything we do. We continuously invest in research and development to improve our recycling processes, enhance energy efficiency, and reduce our carbon footprint.

Astech Enviro System's Lead Recycling Plant is a beacon of environmental consciousness, resource efficiency, and technological advancement in the lead recycling industry. We are proud to play a pivotal role in conserving resources and protecting the planet while providing top-notch recycling services to our valued clients.

Product Details:

Astech Enviro System's Lead Recycling Plant is a cutting-edge facility dedicated to the responsible and sustainable recycling of lead materials. With a strong commitment to environmental stewardship and resource conservation, our facility stands at the forefront of the lead recycling industry.

State-of-the-Art Technology: Astech Enviro System's Lead Recycling Plant is equipped with state-of-the-art technology and machinery that ensures the efficient and safe recycling of lead materials. Our advanced processes adhere to the highest environmental standards and safety protocols.

Environmental Responsibility: As a forward-thinking environmental company, we are deeply committed to reducing the environmental footprint of lead recycling. Our facility employs eco-friendly practices, such as emission controls and waste management, to minimize the impact on the environment.

Lead Battery Recycling: One of the primary focuses of our plant is the recycling of lead-acid batteries. These batteries are a common source of lead, and through our meticulous processes, we recover and reuse this valuable resource while preventing its harmful release into the environment.

Resource Conservation: At Astech Enviro System, we understand the importance of preserving valuable resources. Our Lead Recycling Plant not only recovers lead but also other valuable materials, contributing to the circular economy and reducing the need for raw material extraction.

Safety and Compliance: The safety of our employees, the community, and the environment is of paramount importance. Our plant strictly adheres to all relevant safety regulations and industry standards, ensuring a secure and compliant working environment.

Customized Solutions: We work closely with our clients to provide customized lead recycling solutions that meet their specific needs. Whether you're a battery manufacturer, automotive company, or any other industry that utilizes lead materials, our plant offers tailored services to suit your requirements.

Community Engagement: Astech Enviro System believes in being a responsible corporate citizen. We actively engage with local communities and stakeholders to ensure transparency, address concerns, and collaborate on sustainable practices.

Sustainability and Innovation: Sustainability and innovation are at the core of everything we do. We continuously invest in research and development to improve our recycling processes, enhance energy efficiency, and reduce our carbon footprint.

Astech Enviro System's Lead Recycling Plant is a beacon of environmental consciousness, resource efficiency, and technological advancement in the lead recycling industry. We are proud to play a pivotal role in conserving resources and protecting the planet while providing top-notch recycling services to our valued clients.

Product Details:

Blast Furnace can be run in shifts since starting and shut down of furnace is not much costly. This process must require wood charcoal of good quality since charcoal acts as heating media as well as reducing agent for charge material. In this system only Battery Scraps can be processed.

Additional Information:

• Production Capacity: 150T / Month
• Delivery Time: 50-60 Days

Product Details:

Description:

• The Mini Blast Furnace (commonly known as Mandir Bhatti or Shahi Bhatti) is Coal-fired which combines the features of low set-up and operating costs, high process efficiency, low maintenance requirements due to no moving parts and user-friendly features. Blast Furnace can be run in shifts since starting and shut down of furnace is not much costly. This process must require wood charcoal of good quality since charcoal acts as heating media as well as reducing agent for charge material. The Mini Blast Furnace produces low Antimony Lead (soft lead) at low temperature.
• The Furnace itself is a modified blast furnace which consists of a brick lined structure with fire brick oven in the midst and a metal Exo-skeletal structure outside. Raw material & fuel (coke) is charged manually through the side metal doors fitted in the brick structure and air is provided from the FD fans provided at the back of the brick structure. Molten metal & slag is tapped at the pits made in front of the brick structure and flue gases are sucked from the top of the brick structure which is provided with a metallic hood.

Feature:

• Very high conduction speed
• High strength
• Very long lasting and durable

Additional Information:

• Production Capacity: 5000-6000kg
• Delivery Time: 90-120 days

Product Details:

Astech Enviro System's Lead Recycling Plant is a cutting-edge facility dedicated to the responsible and sustainable recycling of lead materials. With a strong commitment to environmental stewardship and resource conservation, our facility stands at the forefront of the lead recycling industry.

State-of-the-Art Technology: Astech Enviro System's Lead Recycling Plant is equipped with state-of-the-art technology and machinery that ensures the efficient and safe recycling of lead materials. Our advanced processes adhere to the highest environmental standards and safety protocols.

Environmental Responsibility: As a forward-thinking environmental company, we are deeply committed to reducing the environmental footprint of lead recycling. Our facility employs eco-friendly practices, such as emission controls and waste management, to minimize the impact on the environment.

Lead Battery Recycling: One of the primary focuses of our plant is the recycling of lead-acid batteries. These batteries are a common source of lead, and through our meticulous processes, we recover and reuse this valuable resource while preventing its harmful release into the environment.

Resource Conservation: At Astech Enviro System, we understand the importance of preserving valuable resources. Our Lead Recycling Plant not only recovers lead but also other valuable materials, contributing to the circular economy and reducing the need for raw material extraction.

Safety and Compliance: The safety of our employees, the community, and the environment is of paramount importance. Our plant strictly adheres to all relevant safety regulations and industry standards, ensuring a secure and compliant working environment.

Customized Solutions: We work closely with our clients to provide customized lead recycling solutions that meet their specific needs. Whether you're a battery manufacturer, automotive company, or any other industry that utilizes lead materials, our plant offers tailored services to suit your requirements.

Community Engagement: Astech Enviro System believes in being a responsible corporate citizen. We actively engage with local communities and stakeholders to ensure transparency, address concerns, and collaborate on sustainable practices.

Sustainability and Innovation: Sustainability and innovation are at the core of everything we do. We continuously invest in research and development to improve our recycling processes, enhance energy efficiency, and reduce our carbon footprint.

Astech Enviro System's Lead Recycling Plant is a beacon of environmental consciousness, resource efficiency, and technological advancement in the lead recycling industry. We are proud to play a pivotal role in conserving resources and protecting the planet while providing top-notch recycling services to our valued clients.

Product Details:

The furnace is charged with slag, scrap iron, limestone, coke, oxides, dross, and reverberatory slag. The coke is used to melt and reduce the lead. Limestone reacts with impurities and floats to the top. This process also keeps the lead from oxidizing. The molten lead flows from the blast furnace into holding pots

Additional Information:

• Production Capacity: 5000
• Delivery Time: 90-120

Product Details:

Astech Enviro System's Lead Recycling Plant is a cutting-edge facility dedicated to the responsible and sustainable recycling of lead materials. With a strong commitment to environmental stewardship and resource conservation, our facility stands at the forefront of the lead recycling industry.

State-of-the-Art Technology: Astech Enviro System's Lead Recycling Plant is equipped with state-of-the-art technology and machinery that ensures the efficient and safe recycling of lead materials. Our advanced processes adhere to the highest environmental standards and safety protocols.

Environmental Responsibility: As a forward-thinking environmental company, we are deeply committed to reducing the environmental footprint of lead recycling. Our facility employs eco-friendly practices, such as emission controls and waste management, to minimize the impact on the environment.

Lead Battery Recycling: One of the primary focuses of our plant is the recycling of lead-acid batteries. These batteries are a common source of lead, and through our meticulous processes, we recover and reuse this valuable resource while preventing its harmful release into the environment.

Resource Conservation: At Astech Enviro System, we understand the importance of preserving valuable resources. Our Lead Recycling Plant not only recovers lead but also other valuable materials, contributing to the circular economy and reducing the need for raw material extraction.

Safety and Compliance: The safety of our employees, the community, and the environment is of paramount importance. Our plant strictly adheres to all relevant safety regulations and industry standards, ensuring a secure and compliant working environment.

Customized Solutions: We work closely with our clients to provide customized lead recycling solutions that meet their specific needs. Whether you're a battery manufacturer, automotive company, or any other industry that utilizes lead materials, our plant offers tailored services to suit your requirements.

Community Engagement: Astech Enviro System believes in being a responsible corporate citizen. We actively engage with local communities and stakeholders to ensure transparency, address concerns, and collaborate on sustainable practices.

Sustainability and Innovation: Sustainability and innovation are at the core of everything we do. We continuously invest in research and development to improve our recycling processes, enhance energy efficiency, and reduce our carbon footprint.

Astech Enviro System's Lead Recycling Plant is a beacon of environmental consciousness, resource efficiency, and technological advancement in the lead recycling industry. We are proud to play a pivotal role in conserving resources and protecting the planet while providing top-notch recycling services to our valued clients.

Additional Information:

• Production Capacity: 150 Ton/Month
• Delivery Time: 2-3 Months
• Packaging Details: 1 Lot

Product Details:

In order to make quality of lead suitable for its different uses, different variations of pot melting processes are employed. These include – “Re-Melting” for removal of slag, Refining Pot for attaining required purity levels and “Alloying” for producing various alloys of lead. The equipments used are the same, the consumables and the processes. The Refining Pot for Lead recycling (or Melting Pot or Alloying Pot, as it is variously called) is a mechanical mixing device with a pot and a heating arrangement. The inner pot is made of heavy MS plate with dish end bottom. It is placed within a jacket of refractory bricks, which in turn, are protected by an outer cover of MS plate with reinforcements. The pot is covered at the top with opening for feeding lead ingots and is provided with an electro - mechanical mixer. At the bottom, a heating source, usually an oil fired burner, is provided to heat the pot and to melt the lead.

Additional Information:

• Production Capacity: 5T
• Delivery Time: 50-60

Product Details:

Astech Enviro System's Lead Recycling Plant is a cutting-edge facility dedicated to the responsible and sustainable recycling of lead materials. With a strong commitment to environmental stewardship and resource conservation, our facility stands at the forefront of the lead recycling industry.

State-of-the-Art Technology: Astech Enviro System's Lead Recycling Plant is equipped with state-of-the-art technology and machinery that ensures the efficient and safe recycling of lead materials. Our advanced processes adhere to the highest environmental standards and safety protocols.

Environmental Responsibility: As a forward-thinking environmental company, we are deeply committed to reducing the environmental footprint of lead recycling. Our facility employs eco-friendly practices, such as emission controls and waste management, to minimize the impact on the environment.

Lead Battery Recycling: One of the primary focuses of our plant is the recycling of lead-acid batteries. These batteries are a common source of lead, and through our meticulous processes, we recover and reuse this valuable resource while preventing its harmful release into the environment.

Resource Conservation: At Astech Enviro System, we understand the importance of preserving valuable resources. Our Lead Recycling Plant not only recovers lead but also other valuable materials, contributing to the circular economy and reducing the need for raw material extraction.

Safety and Compliance: The safety of our employees, the community, and the environment is of paramount importance. Our plant strictly adheres to all relevant safety regulations and industry standards, ensuring a secure and compliant working environment.

Customized Solutions: We work closely with our clients to provide customized lead recycling solutions that meet their specific needs. Whether you're a battery manufacturer, automotive company, or any other industry that utilizes lead materials, our plant offers tailored services to suit your requirements.

Community Engagement: Astech Enviro System believes in being a responsible corporate citizen. We actively engage with local communities and stakeholders to ensure transparency, address concerns, and collaborate on sustainable practices.

Sustainability and Innovation: Sustainability and innovation are at the core of everything we do. We continuously invest in research and development to improve our recycling processes, enhance energy efficiency, and reduce our carbon footprint.

Astech Enviro System's Lead Recycling Plant is a beacon of environmental consciousness, resource efficiency, and technological advancement in the lead recycling industry. We are proud to play a pivotal role in conserving resources and protecting the planet while providing top-notch recycling services to our valued clients.

Product Details:

In order to make quality of lead suitable for its different uses, different variations of pot melting processes are employed. These include – “Re-Melting” for removal of slag, Refining Pot for attaining required purity levels and “Alloying” for producing various alloys of lead. The equipments used are the same, the consumables and the processes. The Refining Pot for Lead recycling (or Melting Pot or Alloying Pot, as it is variously called) is a mechanical mixing device with a pot and a heating arrangement. The inner pot is made of heavy MS plate with dish end bottom. It is placed within a jacket of refractory bricks, which in turn, are protected by an outer cover of MS plate with reinforcements. The pot is covered at the top with opening for feeding lead ingots and is provided with an electro - mechanical mixer. At the bottom, a heating source, usually an oil fired burner, is provided to heat the pot and to melt the lead.

Product Details:

• It is a Semi-Automatic Battery Cutting Machine of standard capacity 2 MT/hr. Metal Cutting Steel Blades rotating at high speed fitted on base frame structure. Forward movement of batteries against blade/cutting wheels is facilitated with Belt Conveyor mounted on long base frame.
• Battery is placed on the conveyor. Width and Height of battery need not to be set. It can accommodate Battery up to maximum width of 305 mm and Max Height of 400 mm. Most of Batteries are below this width and height. The Cutting width and height adjustment is motorized. Scale is provided to set the height of cutting from bottom.
• Conveyor takes the Battery in machine for cutting. During Cutting of Battery dust is confined inside of covers because cutter is enclosed. Normally Cutting is set at sealing line of lid. Max. of Automotive Batteries have approximately same height, say -10 mm.
• After cutting the battery, plastic box is emptied manually by separating the Lead bearing material, Terminals, grids & separators etc. Subsequent crushing of Plastic Boxes is done in Plastic crusher and all lead bearing material is fed into charge for further smelting. If the batteries are not drained dry, Sulfuric acid has to be drained out manually before sending it for cutting process.
• This saves exposure of workman from Lead Dust; increases efficiency of organization reduces lead time as well as increases liquidity of Funds.

Product Details:

Blast Furnace can be run in shifts since starting and shut down of furnace is not much costly. This process must require wood charcoal of good quality since charcoal acts as heating media as well as reducing agent for charge material. In this system only Battery Scraps can be processed.
Rotary furnace is designed for treatment and recovery of Lead from Lead Acid Batteries Scrap. Rotary Furnace will work at temperature of about 1000-1200^oC

Product Details:

Mini Blast Furnace (MBF) also known as the miniature size from a conventional normal blast furnace which is 10 times bigger than a mini blast furnace. The reason for this type of usage is that mini furnaces only required for small operations that do not involve much

Additional Information:

• Production Capacity: 5000

Product Details:

Backed by profound experience of our experts, we are an unparalleled name engaged in providing high quality assortment of Rotary Furnace.

Features:
• Sturdy construction
• Non corrosive
• Long working life

Product Details:

Ingot Casting Machine is basically a material handling device and as the name suggests, makes the process of making ingots mechanical and automated. An Ingot Casting Machine adds value to operations by saving time, labor and promoting standardization. It is used with Re-melting Pots, with or without Lead Pumps, to obtain standard Lead Ingots within the short span of time, neatly and without direct human intervention. Needless to say that an Ingot Casting Machine is not only required but a must-to-have device for any progressive unit.

Product Details:

The Rotary Melting Furnace is very flexible and universal equipment used for recycling many non-ferrous metals. It is the major lead production technology used in India and many other countries for Secondary Lead Production. Lead to be manufactured from Rotary Furnace can be obtained directly from scrapped batteries or as slag from Mini Blast Furnaces In case of former batteries are cut open or broken to segregate lead scrap, plastic and other materials from them; lead scrap in the form of lead powder/ plates etc. is charged in the furnace along with a proportionate charge of additives. In The case of latter, slag produced from Mini Blast Furnaces is charged into the Rotary Furnace, again with proportionate additives. This process is a batch type process. After filling the required quantity of raw material the lid of the furnace at the front is closed. The burner attached to the moving door is then fired.

Product Details:

Description:

The Mini Blast Furnace (commonly known as Mandir Bhatti or Shahi Bhatti) is Coal-fired which combines the features of low set-up and operating costs, high process efficiency, low maintenance requirements due to no moving parts and user-friendly features. Blast Furnace can be run in shifts since starting and shut down of furnace is not much costly. This process must require wood charcoal of good quality since charcoal acts as heating media as well as reducing agent for charge material. The Mini Blast Furnace produces low Antimony Lead (soft lead) at low temperature.

The Furnace itself is a modified blast furnace which consists of a brick lined structure with fire brick oven in the midst and a metal Exo-skeletal structure outside. Raw material & fuel (coke) is charged manually through the side metal doors fitted in the brick structure and air is provided from the FD fans provided at the back of the brick structure. Molten metal & slag is tapped at the pits made in front of the brick structure and flue gases are sucked from the top of the brick structure which is provided with a metallic hood.

Feature:

Very high conduction speed

High strength

Very long lasting and durable

Additional Information:

• Production Capacity: 150 Ton / Month
• Delivery Time: 50-60 days

Product Details:

Astech Enviro System Grey Oxide Plant - Pioneering Lead Oxide Production

Welcome to the forefront of lead oxide production with Astech Enviro System's Grey Oxide Plant. We are dedicated to delivering state-of-the-art solutions that facilitate the manufacturing of high-quality grey oxide, setting new industry standards while upholding environmental sustainability.

Key Features:

1. Precision Lead Oxide Manufacturing: Our Grey Oxide Plant is a result of relentless innovation and cutting-edge technology. It enables the production of grey oxide with unmatched precision and consistency, making it an ideal choice for battery manufacturers and other industries reliant on lead oxide.

2. In the ball mill, Lead is converted to Lead Sub Oxide in an exothermic process, in conditions of a maintained temperature range of 135-145 degrees centigrade and constant airflow. The Grey Oxide is harvested through a high efficiency cyclone, bag-house filtration unit and induction draft fan arrangement. It is in a grey powder form. The desired particle size and free Lead content is ensured through proper plant configuration and precise control of ID Fan suction.

Product Details:

Astech Enviro System's Lead Oxide Ball Mill Plant is a state-of-the-art facility designed to manufacture high-quality lead oxide used in various applications, including battery production. With a strong commitment to quality, innovation, and sustainability.

Precision Lead Oxide Production: Our Lead Oxide Ball Mill Plant is equipped with advanced machinery and technology to ensure precise and consistent lead oxide production. We use a meticulously controlled process to produce lead oxide of exceptional quality.

Battery Industry Focus: A significant focus of our plant is to cater to the needs of the battery industry. We produce lead oxide that meets the stringent requirements of lead-acid battery manufacturers, ensuring the reliability and performance of their products.

Environmental Responsibility: At Astech Enviro System, we are deeply committed to environmental responsibility. Our Lead Oxide Ball Mill Plant adheres to eco-friendly practices, incorporating emission control measures and waste management to minimize our environmental impact.

 

Additional Information:

• Production Capacity: 4TPD to 10TPD
• Delivery Time: 90Days